The Magic 800 machine is a DED additive manufacturing machine that can be equipped with two nozzles of different sizes and power. Opt for the 24Vx nozzle to make the massive sections of your parts, then automatically change during production to the 10Vx nozzle to make parts that require precision.
- The 10Vx deposition nozzle (optional) can deposit weld beads 0.8 to 1.2 mm wide, with an accuracy of 0.1 mm.
- The 24Vx deposition nozzle (standard) can deposit weld beads 1.8 to 2.2 mm wide, with an accuracy of 0.2 mm.
- Nozzle change takes a few seconds, without interrupting production.
Many devices available as standard or optional on the Magic 800 make this machine a concentrate of technology. To name only a few: vibration powder dispenser for stability and reliability in the powder supply of the deposition nozzle, and automatic deposition nozzle change system, including a probe for significant productivity gains and adaptive repair applications.
When DED technology allows printing parts with complex shapes without additional tooling. A Greek manufacturer Spyros Panopoulos Automotive has asked AddUp to produce 3D-printed parts, including a 5-in-1 manifold. The challenge…
Multi-Metal, Multi-Technology Piston Head
This case study presents the development of multi-metal, multi-technology piston head The goal was to improve wear resistance and performance, as well as internal cooling channels.
Isogrid Case Study
Combining Traditional Manufacturing with Additive – Adding Features with Directed Energy Deposition
MAGIC 800 (standard)
|L 5,9 x W 7,2 x H 4,1 m
|~ 20 tons (without powder)
|Ytterbium fiber - 2000 W
|Optical fiber diameter
|1,8 to 2,2 mm
|Average deposition rate
|90 - 130 cm3/h
|Number of feeders
|2 (2 available as option F)
|Powder feeder technology
|2,5 L (approx. 13 kg of standard steel)
|1 - 30 g/min
|Number of axis
|5 (simultaneously and continuously)
|Linear axis stroke
|X= 1000 mm, Y= 1800 mm, Z= 1000 mm
|Rotary axis stroke
|A = +/-110°, C = +/-360°
|Ø 700 mm
|1800 x 1000 x 1000 mm
|5 axis: 500 kg (part holder included)
3 axis: 800 kg (part holder included)
|Siemens SINUMRIK ONE
|Door with laser protection glass
|3 levels: pre-filter, HEPA, chemical filter
All Magic 800 DED machines are compatible with the AddUp Dashboards, a real-time tracking solution fully customizable solution which provides hands-on machine conditions. Create your own visualization sets, define variables you want to see and set your conditional alerts. Read and write administration can also be set to adjust different needs for different profiles.
BEYOND THE MACHINE
AddUp experts are ready to support you throughout your AM journey. Even after your machine is up and running, our team is committed to providing a gold standard of service. We pride ourselves on our industry leading response times and strive to exceed customer expectations by delivering exceptional experiences. You can count on AddUp to be the partner you rely on to consistently deliver high-quality service.
Enter the Smart Era in Metal Manufacturing
Today’s metal 3D printers make parts that can’t be made by traditional manufacturing methods. Metal Additive Manufacturing is the way of the future and AddUp is leading the way.