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MachinesPBFFormUp 750 – Coming Soon

FormUp 750: Large-Format Precision for Industrial Metal AM

Built from the MASSIF project, AddUp’s FormUp 750 extends the proven reliability and repeatability of the FormUp platform to a larger 750 × 750 × 1000 mm build volume. Engineered for industrial productivity, it delivers high-performance laser-powder bed fusion (L-PBF) for large, complex components. From structural aerospace parts to heavy-duty energy applications, the FormUp 750 combines scale, precision, and process control to make true large-format additive manufacturing a reality.

Learn more about the Massif Project

Technical Specifications

Technical Specifications
DimensionsL 11x W 5 x H 5
Build volumeL 750 x W 750 x H 1000* mm
O2 level500 ppm
Laminar flowAdjustable from 0.5 to 3 m/s
LASER lens protectionDedicated gas flow
Optical ChainUp to 12 x 500W or 1000W Ytterbium continuous fiber LASER (1070 nm)
Spot diameter: 70±5 µm
Advanced Overlap management
3D scanners: 2 axis for X/Y displacements + 1 axis for focal adjustment
Max speed: ≤ 10m/s
Accuracy: 35 µm
PlatformHeating system: up to 200°C
Cooling system to improve temperature drop time after production
Automatic clamping system with 100% of the platform surface available
Part PropertiesPrecision: up to 0.1 mm**
Density: up to 99.99%**
Powder Handling
Powder typeAll, reactive & non-reactive, included fine size powders*
Powder capacitiesPrincipal module (main tank): 850L
Powder container (85L)
Machine buffer tanks: 15 L
Powder recoating deviceBidirectional Scraper (carbon brushes or silicon blade)
Bidirectional Roller (option)
Interchangeable
Layer thickness: 20 to 120 µm
Autonomous Powder ModuleFeeds powder to the machine
Re-filling possible during production
Powder humidity removal & fluidification
Ensures inert condition during powder conveying and storage
Powder recovery from build surplus & recycling (closed loop)
Sieve and regenerate powder
Powder vacuum inside build chamber & recycling
Drains powder from the machine
Ensure safety with “no powder contact”
Siever typeUltrasonic (adjustable mesh)
Fume and fusion
residue management
Filtration device with automatic unclogging sytem
Calcium carbonate residue passivation
Filters lifetime > 3 years
Cooling deviceAir / water (independant) or connection to workshop water circuit (option)
Connections
ExhaustAir / inert gas mixture
Flowrate: 660 NL/min
Connection: smooth sleeve Ø4” OD
Fan to force extraction (option)
Filtration: HEPA13
Must be evacuated outside of the building
GasArgon or nitrogen
Argon purity >99.998% according to ISO 14175-l1-Ar
Nitrogen purity >99.97%
Pressure: 4 to 5 bar
Maximum flowrate: 660 NL/min
Minimum setpoint: 500 ppm
Gas consumption (production): 2.5 NL/min
(at 500 ppm O2 level)
Connection: for pipe Ø12 OD
Compressed airAir purity: class 4 for category B (water) and class 3 for other categories (solid particles and oils)
- according to ISO 8573-1:2010
Pressure: 5 to 7 bar
Maximum flowrate: 100 NL/min
Nominal (prod.): 25 NL/min
Connection: for pipe Ø12 OD
Traceabillity
InteroperabilityOPC-UA / MQTT (option)
CAM solutionsAddUp Manager or NTwin
Simulation softwareDistortion Simulation AddOn (option)
MonitoringAddUp Dashboards (option)
Recoating monitoring (option)
Melting monitoring (option)
Remote MaintenanceAddUp Remote Control
MyAddUp 24/7 online platform
VisualizationSupervision camera for live stream
HD camera for pictures (option)

Smart Software

AM is an incredibly advanced technology to master due to the various scales we must deal with, generating millions of vectors corresponding to miles of trajectories, at a speed of several meters per second, being drawn by a “pencil” having a diameter of a hair. Many components such as the platform, laser, air flow, for inerting conditions will have to work together to create the part as desired. To assure all these components are working in synergy, AddUp offers an end-to-end solution to its customers, with many flexibilities:

ADDUP MANAGER

Easy-to-use CAM software that can manage large 3D files with high resolutions levels and accurate production time estimates. AddUp Manager also provides access to advanced print and recoating strategies to improve surface finish.

NCORE

The brain behind the machine. NCore allows you to generate your own productions check lists, so that your staff will have everything before they can launch a production. It also gives a fully traceable dataset of the print generating pictures of after melting and recoating along with live access to a camera with remote control.

ADDUP DASHBOARDS

Based on Grafana, a fully customizable data visualization solution, AddUp Dashboards provides hands-on machine conditions. Create your own visualization sets, define variables you want to see and set your conditional alerts. Read and write administration can also be set to adjust different needs for different profiles.

RECOATING MONITORING

The Recoating Monitoring system prevents production stops from recoating. This solution, based on picture analyses, automatically detects flaws during production, including powder drops or lack of powder, for example. KPIs are also directly available in the AddUp Dashboards, so you can set up alerts.

MELTPOOL MONITORING

The Meltpool Monitoring system allows you to track spatial and temporal information including Power, IR, Positions, and laser status. There is real-time visualization of the production condition at micro-scale, with unique possibilities to improve process performance and track parts quality.

LEARN MORE ABOUT ADDUP’S SOFTWARE SUITE

YOUR MACHINE. YOUR IP.

Thanks to the open approach of our software, our customers can develop complex parameterizations to meet their most demanding requirements.

Respect for our customers’ intellectual property created with AddUp solutions is at the heart of our concerns. That’s why AddUp guarantees total watertightness of information within the machine and requires no Internet connection or information sharing under production conditions.

For customers who so wish, AddUp offers a remote maintenance option based on high-level secure solutions.

BEYOND THE MACHINE

AddUp experts are ready to support you throughout your AM journey. Even after your machine is up and running, our team is committed to providing a gold standard of service. We pride ourselves on our industry leading response times and strive to exceed customer expectations by delivering exceptional experiences. You can count on AddUp to be the partner you rely on to consistently deliver high-quality service.

OUR SERVICES

Enter the Smart Era in Metal Manufacturing

AddUp SAS

13-33 Rue Verte
ZI de Ladoux, 63118 Cébazat
France

+33 (0)4 73 15 25 00
AddUp Inc

5101 Creek Rd,
Cincinnati, OH 45242
USA

+1 (513) 745-4510
AddUp GmbH

Campus-Boulevard 30
52074 Aachen
Germany

+49 241 4759 8581

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