Additive Manufacturing Machines: FAQs About AddUp’s 3D Printing Systems

New to metal 3D printing? This page answers foundational questions about additive manufacturing processes, terminology, and how AddUp’s industrial approach fits into modern production strategies.

 

What are the key features of FormUp’s Powder Bed Fusion (PBF) machines?

• High-precision laser technology
• Open material and process parameters
• Automated powder handling for safety
• Scalable modular architecture
• Integrated quality monitoring systems

Learn more about the FormUp

 

What are the FormUp 350’s specifications?

The FormUp 350 has a build volume of 350 x 350 x 350 mm, weighs 4000 kg, and has dimensions of 2550 × 2200 × 2320 mm. It can integrate up to four 500W Ytterbium fiber lasers, each covering the entire build platform

See more specs here

 

What materials are compatible with FormUp metal 3D printing machines?

The FormUp is compatible with standard (D90 < 63μm) and fine powders (D90 < 16μm). Below is a list of some of the materials are customers are currently using.

• Titanium alloys (Ti6Al4V)
• Stainless steel (316L, 17-4PH)
• Aluminum alloys (AlSi10Mg)
• Nickel-based alloys (Inconel 625, 718)

Read our Material Data Sheets

 

How does the FormUp it manage powder?

The FormUp 350 uses an Autonomous Powder Module for automated material management and continuous powder supply. It also features an ultrasonic sieving device and powder recovery system.

 

How does AddUp ensure safety in metal powder handling for the FormUp 350?

AddUp’s FormUp 350 sets new standards for safety in metal 3D printing powder handling. Our advanced system offers multiple features designed to protect operators and maintain powder quality:

Autonomous Powder Module (APM)

The heart of AddUp’s safety system is the Autonomous Powder Module (APM):

• Fully sealed, inert environment for powder handling
• Minimizes operator exposure to hazardous metal powders
• Maintains consistent powder quality throughout the process

Glovebox Integration

• Built-in glovebox for safe powder loading and unloading
• Crucial for handling reactive materials like titanium
• Prevents direct contact between operators and metal powders

Automated Powder Management

• Automatic sieving and drying of powder before use
• Ensures consistent powder properties
• Reduces need for manual handling, enhancing safety

Advanced Fume Management

• Top-of-the-range fume collection system
• Automatic cleaning and passivation phases
• Long-lasting filters with 3-year service life under intensive use

Waste Passivation

• Uses calcium carbonate to neutralize hazardous condensates
• Inhibits reactions in waste materials
• Enhances overall safety of the printing process

Remote Monitoring and Control

• Allows remote operation of the AZO powder module
• Reduces need for direct interaction with powder handling system
• Simplifies maintenance procedures

Learn more about our Safety

 

What post-processing is required for FormUp 350 parts?

Post-processing varies by application and industry, but typically includes:

• Depowdering (automated for safety)
• Part Removal (separation from the build plate)
• Heat treatment (depending on material, application, and parameters)
• Machining & surface finishing (if required for tight tolerances)

 

What are the key features of the BeAM Directed Energy Deposition (DED) machines?

• In-house designed nozzles
• Inert chamber
• Automated powder handling
• Advanced fume management
• Remote monitoring and control

Learn more about our DED machines